OK, I've looked in all the manuals I have and came up with a blank.
When you replace the alternator belt on a Merc 115 4 stroke, is it necessary to remove the flywheel?
I have a new belt, but it doesn't look like it can fit over the flywheel. Of course, my owner's manual says "have it replaced by a factory authorized repair facility" or some such drivel.
Merc 115 4 stroke Alternator Belt Replacement
Moderators: Redneck_Randy, badmoonrising, lakerunner
Merc 115 4 stroke Alternator Belt Replacement
2012 Tahoe 24' Fish-n-Fun Tritoon, with Mercury 115 HP 4-Stroke
"Trine SS Cape" (Trying 2S Cape)
Add a battery: viewtopic.php?t=13546&p=105893#p105893
I'm not a liberal, but I play one on this site.
"Trine SS Cape" (Trying 2S Cape)
Add a battery: viewtopic.php?t=13546&p=105893#p105893
I'm not a liberal, but I play one on this site.
Re: Merc 115 4 stroke Alternator Belt Replacement
Do you actually mean timing belt? It appears your engine has a stator charging system which doesn't include a belt. Anyway here's a decent service manual for your 115. Mercury 115 Service Manual
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Leaving Only "The Footprints of Your Passing"
Boating the Muskingum River
1972 35' Crest Pontoon Houseboat
2007 90 hp. Yamaha
Re: Merc 115 4 stroke Alternator Belt Replacement
Nope. It has an alternator driven by a belt, which rides on a pulley under the flywheel.
It's squealing a little bit, from time to time, and that makes the Admiral unhappy.
It's squealing a little bit, from time to time, and that makes the Admiral unhappy.
2012 Tahoe 24' Fish-n-Fun Tritoon, with Mercury 115 HP 4-Stroke
"Trine SS Cape" (Trying 2S Cape)
Add a battery: viewtopic.php?t=13546&p=105893#p105893
I'm not a liberal, but I play one on this site.
"Trine SS Cape" (Trying 2S Cape)
Add a battery: viewtopic.php?t=13546&p=105893#p105893
I'm not a liberal, but I play one on this site.
Re: Merc 115 4 stroke Alternator Belt Replacement
Here's the page from the owner's guide. My 115 4 stroke (a 2012 model) is obviously different than the one in your maintenance manual link:
2012 Tahoe 24' Fish-n-Fun Tritoon, with Mercury 115 HP 4-Stroke
"Trine SS Cape" (Trying 2S Cape)
Add a battery: viewtopic.php?t=13546&p=105893#p105893
I'm not a liberal, but I play one on this site.
"Trine SS Cape" (Trying 2S Cape)
Add a battery: viewtopic.php?t=13546&p=105893#p105893
I'm not a liberal, but I play one on this site.
- curtiscapk
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Re: Merc 115 4 stroke Alternator Belt Replacement
sure looks like it would fit over to me. Have you tried to see if it will fit once its over loosen the alternator and fish her on the pulley and tighten her up




Craig and Paula
"THE FLOATER" rebuild Spring 2013
viewtopic.php?f=2&t=15328
94 Party Barge 24' 115 merc
Turning Point hustler 14 x 13 prop
22mph gps 3 people
12 F150
Overland Park Ks
Hillsdale Lake, KS
"THE FLOATER" rebuild Spring 2013
viewtopic.php?f=2&t=15328
94 Party Barge 24' 115 merc
Turning Point hustler 14 x 13 prop
22mph gps 3 people
12 F150
Overland Park Ks
Hillsdale Lake, KS
Re: Merc 115 4 stroke Alternator Belt Replacement
Well, of course, I could just try to fit the new belt over the flywheel...
I just haven't had the new belt in hand at the same time I've had the cover off, so I figured I'd see if anybody here could answer the question. Both the boat and the belt are about 30 miles from my current location.

I just haven't had the new belt in hand at the same time I've had the cover off, so I figured I'd see if anybody here could answer the question. Both the boat and the belt are about 30 miles from my current location.
2012 Tahoe 24' Fish-n-Fun Tritoon, with Mercury 115 HP 4-Stroke
"Trine SS Cape" (Trying 2S Cape)
Add a battery: viewtopic.php?t=13546&p=105893#p105893
I'm not a liberal, but I play one on this site.
"Trine SS Cape" (Trying 2S Cape)
Add a battery: viewtopic.php?t=13546&p=105893#p105893
I'm not a liberal, but I play one on this site.