You know the drill..
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GregF
- Posts: 3323
- Joined: Thu Aug 26, 2010 8:47 pm
- Location: Estero Florida
#1
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by GregF » Tue Jun 05, 2012 5:15 pm
I got the water temp gauge hooked up on my new Yamaha.
It involved drilling a hole in the water jacket and tapping it 1/8 NPT.
Then it was just screwing in the sensor and hooking up the wire.

1974 Harris
70 HP 4 stroke EFI Yamaha
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Drago
- Posts: 552
- Joined: Sat Nov 08, 2008 5:00 am
#2
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by Drago » Tue Jun 05, 2012 7:01 pm
You are one gutsy dude!
Kenneth & Joy
Lake Conroe, Texas
2007 Bennington 2577RFSi
2006 Yamaha F225
Solas 14.25x17SS prop
Best ever top speed 69.2KPH
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gramps
- Posts: 397
- Joined: Wed Dec 21, 2011 1:47 pm
#3
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by gramps » Tue Jun 05, 2012 7:04 pm
Ya got more balls then I do. LOL
2012 Berkshire, 230cl Tritoon
150hp Mercury 4stroke
Road King Trailer
Towed with a Buick Enclave
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wrd1972
- Posts: 238
- Joined: Sun Jul 31, 2011 8:37 am
#4
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by wrd1972 » Tue Jun 05, 2012 7:08 pm
Meh.... I dont think it was that critical. I couple of small shavings in the coolant path should not casue any significant issue. Certainly wont hurt the pump and the shavings would likely just go swimming.
2008 Sun Tracker Party Barge 21' 2 Log NV performance Package, 90HP 4 stroke Mercury. 37MPH avg. on GPS.
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GregF
- Posts: 3323
- Joined: Thu Aug 26, 2010 8:47 pm
- Location: Estero Florida
#5
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by GregF » Tue Jun 05, 2012 8:35 pm
I sucked it out with the shop vac after I tapped the hole. The pic was right after I drilled it. There really wasn't much left in there.
I am going after the oil pressure tomorrow. I am hoping the plug I see in the top, right there next to the new water temp sensor is in the HP oil path. It looks right, based on the hump that comes up from the oil filter.
I am really surprised that the oil path is not in the shop manual. My Merc 60 book had a great picture.
I will need a very low profile street elbow to get away from the belt tho. I am going to put some Prussian Blue on it, run the motor and be sure the belt is not swinging out and hitting it.
1974 Harris
70 HP 4 stroke EFI Yamaha
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hyper
- Posts: 242
- Joined: Mon Jul 04, 2011 7:54 am
- Location: Ellerslie Georgia
#6
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by hyper » Wed Jun 06, 2012 6:01 am
what is that belt driving? I hope it is a alternator and not the timing. I hate timing belts!!!
2003 Sunchaser 824 by Smokercraft
2003 50HP Elpto 2 stroke
Pulled by a Cummins Turbo Diesel.
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GregF
- Posts: 3323
- Joined: Thu Aug 26, 2010 8:47 pm
- Location: Estero Florida
#7
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by GregF » Wed Jun 06, 2012 7:03 am
That is a timing belt. It runs the cam. I think all of the 4 strokes have them. It seems to be fairly trouble free. I replaced the belt on my 60 at about 5 years but it still looked perfect. This looks like exactly the same belt.
Outboards don't have a real "alternator". They use windings on the stator.
1974 Harris
70 HP 4 stroke EFI Yamaha
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yellowk9
- Posts: 301
- Joined: Sat Jan 01, 2011 11:26 pm
- Location: Ward, Arkansas
#8
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by yellowk9 » Wed Jun 06, 2012 11:02 am
My Suzuki DF-90 has a timing chain. It's supposed to be "zero maintenance and self adjusting". I think most other four strokes have timing belts that have to be replaced on a schedule.
2002 Sweetwater 20RE
2002 90 HP Suzuki 4-Stroke
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GregF
- Posts: 3323
- Joined: Thu Aug 26, 2010 8:47 pm
- Location: Estero Florida
#9
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by GregF » Wed Jun 06, 2012 11:17 am
The Yamaha belt replace schedule is every 1000 hours. That is probably >10 years for most boaters.
It is pretty easy to do. You just need a 3 point wheel puller
1974 Harris
70 HP 4 stroke EFI Yamaha
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BobG
- Posts: 1842
- Joined: Mon May 14, 2012 6:24 am
- Location: Gilpin County, CO
#10
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by BobG » Wed Jun 06, 2012 12:12 pm
yellowk9 wrote:My Suzuki DF-90 has a timing chain. It's supposed to be "zero maintenance and self adjusting". I think most other four strokes have timing belts that have to be replaced on a schedule.
Yes, of course that's what the Suzuki Sales Literature says.
And on my wife's Suzuki Grand Vitara, if you run ANYTHING BUT 5W30 oil, the timing chain tensioners go out every 40,000 miles like clockwork. Ask me how I know!
2012 Tahoe 24' Fish-n-Fun Tritoon, with Mercury 115 HP 4-Stroke
"
Trine SS Cape" (Trying 2S Cape)
Add a battery:
viewtopic.php?t=13546&p=105893#p105893
I'm not a liberal, but I play one on this site.
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yellowk9
- Posts: 301
- Joined: Sat Jan 01, 2011 11:26 pm
- Location: Ward, Arkansas
#11
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by yellowk9 » Wed Jun 06, 2012 1:35 pm
BobG wrote:yellowk9 wrote:My Suzuki DF-90 has a timing chain. It's supposed to be "zero maintenance and self adjusting". I think most other four strokes have timing belts that have to be replaced on a schedule.
Yes, of course that's what the Suzuki Sales Literature says.
And on my wife's Suzuki Grand Vitara, if you run ANYTHING BUT 5W30 oil, the timing chain tensioners go out every 40,000 miles like clockwork. Ask me how I know!
Man, if I can get 40,000 miles on my boat with just basic maintenance I'll be tickled

Does my 4-stroke outboard use the same technology as the engine in a Suzuki car? I'm sure there's some overlap. I use whatever oil the manual says to use (I can't remember right now). In my Toyota pickup I'm supposed to change the timing belt every 90,000 miles. The mechanic said it would be ugly if it broke (something about bending the valves).
2002 Sweetwater 20RE
2002 90 HP Suzuki 4-Stroke
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BobG
- Posts: 1842
- Joined: Mon May 14, 2012 6:24 am
- Location: Gilpin County, CO
#12
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by BobG » Wed Jun 06, 2012 1:48 pm
yellowk9 wrote:I use whatever oil the manual says to use (I can't remember right now). In my Toyota pickup I'm supposed to change the timing belt every 90,000 miles. The mechanic said it would be ugly if it broke (something about bending the valves).
That's a good thing, and I would bet your Suzuki motor is an
interference motor. That means if the timing chain breaks, the piston WILL hit the valves. Bending the valves is the BEST POSSIBLE outcome. Putting a hole in the piston is another possible outcome!
2012 Tahoe 24' Fish-n-Fun Tritoon, with Mercury 115 HP 4-Stroke
"
Trine SS Cape" (Trying 2S Cape)
Add a battery:
viewtopic.php?t=13546&p=105893#p105893
I'm not a liberal, but I play one on this site.
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MH Hawker
- Posts: 1434
- Joined: Sat Aug 20, 2011 4:13 pm
- Location: West Virginia
#13
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by MH Hawker » Wed Jun 06, 2012 2:05 pm
Well i have all ready put 67 hours on mine this season , grins
If it aint broke your not having enough fun
James & Deb
1988 Riviera Cruiser 15 HP Mariner
05 Silverado Z 71 V8 5.3
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JDB
- Posts: 83
- Joined: Mon Sep 13, 2010 7:01 pm
- Location: Odessa TX
#14
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by JDB » Wed Jun 06, 2012 4:24 pm

So there is no way to tap into the factory wiring and get a signal for temp ?
again -

2010 Bennington 2275 FSI ESP
Yamaha F250 Offshore Digital Elec. Controls
15-1/2 x 17 3 blade SS 43mph normal load
3.6 MPG @ 20 cruise 1.9 mpg @ WOT
Command Link Plus Digital Dash
Sea Star Power Steering
Minn Kota Terrova 36 / 101 / i-Pilot
5 Batteries
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GregF
- Posts: 3323
- Joined: Thu Aug 26, 2010 8:47 pm
- Location: Estero Florida
#15
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by GregF » Wed Jun 06, 2012 5:31 pm
I am out for my 100 hour since December
1974 Harris
70 HP 4 stroke EFI Yamaha