Changing plugs
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silverfarm
- Posts: 8
- Joined: Sat May 02, 2009 2:45 pm
Changing plugs
Went to change the plugs on my 2004 60hp Merc 4 stroke and was lost. The plug is incased in a plastic housing and I pulled the wire and can't figure out how to take the plug out. Do I have to take off the whole plastic enclosure....jeez, I thought I was smarter than this! Thanks guys.
1997 Fisher 200DLX
2004 Merc 60hp 4stroke
2004 Merc 60hp 4stroke
- Parasympathetic
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- Joined: Mon Nov 19, 2007 4:48 pm
- Location: Missouri
Re: Changing plugs
That may be the coil pack that you have to remove to get to the plug hole. Usually it is just one bolt and then you can access the plug with a socket extension. Not sure with the Merc (Yamaha) if that year uses distributor-less ignition (coil packs).
Hopefully someone with more knowledge on that year will chime in shortly.
Hopefully someone with more knowledge on that year will chime in shortly.

2015 Ranger RT175
Yamaha 70hp
Lake Wappapello, MO
IF WE MAKE GUNS ILLEGAL, THEN NOBODY WILL GET SHOT ANYMORE. THAT'S HOW WE STOPPED EVERYBODY FROM DOING DRUGS.
- lakerunner
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Re: Changing plugs
I had a 90 04 and to get to plugs you removed the plastic housing in back of motor. It had 5 or 6 bolts I believe. Pull it all the way off and remove plug wires. Be aware they prob stuck to plug and will tear when you jerk them off. I put some lithium grease in them when I put them back on the new plugs.
Loyd & Betty Meeks
Livin the lake life
2004 Tracker 22 Regency/2010 90 E-Tec. Pulled by Ford 2020 F 250,
McAlester, Oklahoma
Home lake is Tenkiller
Livin the lake life
2004 Tracker 22 Regency/2010 90 E-Tec. Pulled by Ford 2020 F 250,
McAlester, Oklahoma
Home lake is Tenkiller
Re: Changing plugs
I would use di-electric grease. Not sure if lithium will conduct electricity and it would be a pain to get out of a plug cap if it doesn'tlakerunner wrote:I had a 90 04 and to get to plugs you removed the plastic housing in back of motor. It had 5 or 6 bolts I believe. Pull it all the way off and remove plug wires. Be aware they prob stuck to plug and will tear when you jerk them off. I put some lithium grease in them when I put them back on the new plugs.
Re: Changing plugs
All the above plus I would buy a pair of plug wire boot pliers! They allow you to twist and then pull the plug boot up and out with out ripping it up. They work great and should be available at a auto parts store. I've had mine for so many years I can't remember where I got them, but worth way more than they cost in saved spark plug wires.
2005 Tuscany TS2286FC by Sweetwater
22 ft, 90 hp 4s Yamaha
Lorance 332c GPS/Fishfinder
Minnkota copilot Trolling motor
3 battery's, tandem axle trailer pulled by 05 Dodge Quad Cab Hemi 2x2.
22 ft, 90 hp 4s Yamaha
Lorance 332c GPS/Fishfinder
Minnkota copilot Trolling motor
3 battery's, tandem axle trailer pulled by 05 Dodge Quad Cab Hemi 2x2.