I need some help here, I purchased a new 18ft toon with a 30hp merc in may this year,[2010 mtr] since the day I bought the boat always clunks going into drive or reverse, yes I am shifting fast just like the dealer told me but it still has a nasty clunk, never put much thought into it till my recent vacation to the california delta, I rented a ski boat with a 2009 150hp evinrude, it goes into gear smooth and no clunk, is my motor clunk normal for a merc or is there a defect coming down the road, should I have the dealer check it out or is this a merc thing..
Note : my 30hp is a 4 stroke and the rental 150hp was a 2 stroke..
Clunks when putting into drive or reverse.
Moderators: Redneck_Randy, badmoonrising, lakerunner
Re: Clunks when putting into drive or reverse.
Every Merc motor I've had clunked into gear! Never liked it, but never had a problem either so keep on tooning! PS, I have a Yamaha now, no clunk, just saying!
2005 Tuscany TS2286FC by Sweetwater
22 ft, 90 hp 4s Yamaha
Lorance 332c GPS/Fishfinder
Minnkota copilot Trolling motor
3 battery's, tandem axle trailer pulled by 05 Dodge Quad Cab Hemi 2x2.
22 ft, 90 hp 4s Yamaha
Lorance 332c GPS/Fishfinder
Minnkota copilot Trolling motor
3 battery's, tandem axle trailer pulled by 05 Dodge Quad Cab Hemi 2x2.
- BassFrequency
- Posts: 706
- Joined: Tue Feb 16, 2010 3:09 pm
- Location: LOTO
Re: Clunks when putting into drive or reverse.
all outboards need to be crammed into reverse. if you do it slow and hear the clicking noise, theat your motor eating the reverse clutch dog. i work on 150 evinrude etecs now and then, and theyve put alot of $$$ into making them smoth and quiet
24' 1989 Starcraft 23.1mph gps
60HP Evinrude
'96 GMC Jimmy "The Demon" custom 8 ball lever 4x4
no muffler or cat. just strait to the back

60HP Evinrude
'96 GMC Jimmy "The Demon" custom 8 ball lever 4x4
no muffler or cat. just strait to the back

- texaspontoon
- Posts: 189
- Joined: Sun Jul 11, 2010 10:21 pm
- Location: League City, TX
Re: Clunks when putting into drive or reverse.
I have a brand new Honda 150 on my personal boat, and two brand new Yamaha 150's on my work boat. They both clunk like you did something wrong going in and out of forward and reverse. I hate the way it sounds, and wish I had some kind of clutch I could use or something cause it just feels WRONG
to do that to a new motor. But that is the way they are made. What you are hearing are called "clutch dogs."
I can tell you what you dont want to hear. NEVER
ease it into gear softly and slowly trying to avoid the clunk (so that it grinds for more than a quick split second). Some people hate the sound so badly that they "ease it into gear" If you do that it is like letting two gear teeth grind against each other for a few seconds. Bad idea!
The real trouble is if you ever put it in gear, and still hear a clunking sound or grinding sound that persists after you are definitley past the normal "forward or reverse position". If you hear that sound...the lower unit or prop hub is probably shifted for the last time and has got no "shiftin" left!
. ( I have had it happen to me 3 times in my boating lifetime). In most cases your forward will go out before your reverse (because you use that the most and the teeth on the shaft get worn). That is when you need to call your lake buddies for a tow because that means your toast!
So clunk away my friend! Happy boating
(Sorry I went a little crazy with the AVATAR faces but it seemed like that kind of a morning!)
I can tell you what you dont want to hear. NEVER
The real trouble is if you ever put it in gear, and still hear a clunking sound or grinding sound that persists after you are definitley past the normal "forward or reverse position". If you hear that sound...the lower unit or prop hub is probably shifted for the last time and has got no "shiftin" left!
So clunk away my friend! Happy boating
Sunrises, Sunsets, God and Country, Family and Friends enjoyed on my 2009 25' Voyager Fish and Cruise Dlx w/ Honda 225 (Top speed 42MPH light, from a 150-225 and added lifting strakes)
(Join our forum for Texas toons) http://www.texaspontoon.com
(Join our forum for Texas toons) http://www.texaspontoon.com
Re: Clunks when putting into drive or reverse.
Yep, this is one thing that I had to tell the wife to make sure and shift quickly, and with authority into gear. Teaching her this, yet being smooth and soft on the throttle, took a bit, but she got it down pretty quickly. 
"Nauti Weasel"
2005 Beachcomber Islander 26
2005 Beachcomber Islander 26
Re: Clunks when putting into drive or reverse.
Normal, Don't worry. That Dog can Clunk 1000's of times without damage.
2007, 2570 Crest LE II
Yamaha F150
Yamaha F150
- FloterBoter
- Posts: 2872
- Joined: Wed Apr 19, 2006 11:42 pm
Re: Clunks when putting into drive or reverse.
check that your idle rpm is within spec.
